Nikuni multiphase flow mixing pump assists pharmaceutical company in simplifying product manufacturing processes
Publish Time: 2024-12-03
Nikuni multiphase flow mixing pump can achieve simultaneous suction, stirring, mixing, and transportation of multiphase media (liquid+valuable gas), different types and specific gravity media (chemical solvents).Nikuni Company always provides practical solutions to customers based on their needs and on-site usage conditions, assisting them in simplifying the redundant sections of existing processes and transforming them into more simple and efficient new production processes. Our multi phase mixing pumps and related application processes have become the preferred solution for multiple users to achieve applications such as hydrogen and chemicals, hydrogen and water, nitrogen and oil, air and extraction liquid or air and liquid mixing, as well as oil-water separation. We also assist users in significantly reducing production energy consumption and greatly improving production efficiency.For example, we collaborated with a domestic pharmaceutical company to simplify and transform the existing ammonia methanol mixing production line and related mixing processes. The original ammonia methanol mixing system of this user consisted of multiple ammonia and methanol spray mixing towers with a diameter of 1800mm and a height of 12000mm, with a mixing efficiency of 15% -22%. At the same time, there was a serious leakage of liquid ammonia and the environmental pollution problem urgently needed to be solved. Traditional pumps could not transport high ammonia methanol, and the pump maintenance rate and maintenance cost were high.Our engineers work closely with the technical personnel of the user to provide targeted and complete solutions, fully utilizing the processing capabilities of the Nikuni multiphase flow mixing pump and related mixing processes, and transforming the original mixing process and production line. After adopting the Nikuni multiphase flow mixing pump and related mixing process renovation plan, the mixing process was greatly simplified, the number of required mixing towers was reduced, and the height was lowered to 8000mm. With the optimization of the mixing process, the consumption of ammonia was significantly reduced, and the yield of qualified products was greatly increased. At the same time, the production line has a low failure rate and significantly reduces operating costs. After this renovation, the economic benefits of the ammonia methanol workshop of the pharmaceutical company have significantly improved. According to the actual calculation of the enterprise, the monthly consumption of light ammonia is saved by about 860000 yuan, and the same tonnage product reduces ammonia consumption by 1 million yuan.At the same time, the workshop has become clean and beautiful, without the pollution caused by the previous ammonia leakage. Nikuni's technical solution has been practically validated and has the characteristics of stable operation, safety and reliability, and environmental friendliness. The changes and effects brought by the pharmaceutical company's renovation project have been well received by surrounding residents and local news media.
